This service manual provides service, repair and maintenance information for the following models:
1987 Kawasaki KLR650-A1
1988 Kawasaki KLR650-A2
1989 Kawasaki KLR650-A3
1990 Kawasaki KLR650-A4
1991 Kawasaki KLR650-A5
1992 Kawasaki KLR650-A6
1993 Kawasaki KLR650-A7
1994 Kawasaki KLR650-A8
1995 Kawasaki KLR650-A9
1996 Kawasaki KLR650-A10
1997 Kawasaki KLR650-A11
1998 Kawasaki KLR650-A12
1999 Kawasaki KLR650-A13
2000 Kawasaki KLR650-A14
2001 Kawasaki KLR650-A15
2002 Kawasaki KLR650-A16
2003 Kawasaki KLR650-A17
2004 Kawasaki KLR650-A18
2005 Kawasaki KLR650-A19
2006 Kawasaki KLR650-A20
The book includes 329 pages, color wiring diagrams and hundreds of photos and illustrations.
The chapter breakdown for this title is:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Warning label / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Tune-up and service intervals / Battery / Fuel and lubricants / Periodic lubrication / Maintenance and inspection / Engine tune-up / Spark plugs
CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings
CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Cam chain and lower guide / Left crankcase cover / Engine balancer / Crankcase / Seal replacement / Crankcase bearing replacement / Crankshaft
CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kickstarter
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Input shaft / Output shaft / Transmission inspection / Shift drum and forks
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor systems / Fuel valve / Evaporative emissions control system (California models only) / Throttle cable replacement / Air filter housing
CHAPTER NINE / ELECTRICAL SYSTEM
Resistance testing guidelines / Continuity testing guidelines / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor and starter clutch / Starter / Starting system / Ignition system / Charging system / Fan system / Water temperature gauge and sending unit / Turn signal relay / Headlight / Left handlebar switches
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel and speedometer drive unit / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork removal and installation / Fork service
CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Shock absorber adjustment
CHAPTER FOURTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc
CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Subframe
INDEX
WIRING DIAGRAMS
De populære Clymer-bøkene er amerikansk produserte verkstedhåndbøker, og gir en svært grundig gjennomgang av motor og chassis. Bøkene er på engelsk, og gjennomillustrert med tegninger, bilder og koblingskjema i farger.
